What We Offer
Custom Recipe and Format Development
Over the past several years, we have optimized our manufacturing processes and modernized our food processing facility to increase production capacity and diversify our range of meat products.
Choosing Lesters as your contract manufacturer means a fully collaborative approach with our Research & Development team to create a custom product: optimized flavor, extended shelf life, tailored packaging, and strong market performance—designed to meet your exact requirements.
Testing, Adjustments, and Quality Validation
We treat every product as if it were our own.
Each production batch is rigorously analyzed, tested, and evaluated by our quality control team to ensure food safety compliance, flavor consistency, and product integrity—guaranteeing complete partner satisfaction.
Product Variety and Formats Tailored to Your Business
Whether for retail or foodservice, we develop custom formats aligned with your volumes, distribution channels, and operational requirements.
Reliable Supply and Full Traceability
Through rigorous operational processes, we maintain a 99.8% order fill rate, ensuring complete, on-time, and compliant deliveries.
Every stage—from raw material receiving to final production—is closely monitored to guarantee quality, compliance, and food safety.
Our Process
1. Needs Analysis
The first step in our custom manufacturing process is a detailed needs analysis.
We work with you to define the product type, flavor profile, forecasted volumes, contract duration, shelf life, storage requirements, and any additional technical or commercial criteria—ensuring a perfectly tailored meat processing solution before project launch.
2. Product Development and Testing
Once requirements are defined, our R&D team leads product development and testing.
Recipes are created, refined, and tested to optimize flavor, texture, yield, and shelf life. Production-scale trials validate performance before commercial manufacturing begins.
3. Costing and Contract Agreement
After finalizing the recipe and manufacturing process, we provide a clear and detailed cost structure.
Pricing is presented per kilogram or per case, depending on the product and format. Upon approval, a contract formalizes all project parameters, ensuring transparency and mutual security.
4. Large-Scale Production
Once agreements are in place, your product is scheduled into our production calendars according to established pricing terms.
We ensure controlled manufacturing to deliver consistent, market-ready meat products that meet your commercial and logistical requirements.
5. Delivery and Ongoing Support
Based on the agreed terms, products may be delivered to our external warehouse, directly to your customer, to your facility, or another designated location.
Our team provides ongoing post-production support, ensuring a seamless experience and a long-term partnership.
Our Manufacturing Capabilities
Automated Portioning Lines
Our automated portioning lines deliver consistent accuracy and operational efficiency.
This technology ensures precise weight control, uniform portions, and increased productivity while meeting the highest food safety standards.
Precision Slicing Equipment
Our state-of-the-art precision slicing machines provide clean, uniform cuts with exact thickness control.
This guarantees consistent, optimized yields, and superior product presentation.
Mixing, Marinating, and Seasoning Equipment
Specialized equipment ensures homogeneous integration of marinades, seasonings, and ingredients.
This guarantees even flavor distribution and recipe repeatability for custom meat products.
Vacuum and Sealed Packaging Systems
Our vacuum and sealed packaging systems support multiple formats and distribution channels.
They help extend shelf life while preserving product integrity and performance.
Industrial Refrigeration and Freezing
Our industrial refrigeration and freezing infrastructure ensures strict temperature control.
Product stability is maintained throughout production and storage.
High Daily Production Capacity
Our high daily production capacity allows us to efficiently manage recurring volumes and demand peaks.
Reliable planning and consistent supply support our partners’ growth.
Quality and Food Safety Commitment
HACCP Standards and Certifications
Quality and food safety are at the core of our operations.
Our facility undergoes an annual unannounced audit under the Safe Quality Food (SQF) program, evaluating food safety systems, process controls, and quality management in accordance with HACCP standards.
In the Summer 2025 audit, we achieved an outstanding 97% score, reflecting the strength of our systems and operational discipline. SQF certification, globally recognized, confirms our commitment to safe, consistent, and fully compliant products.
Rigorous Quality Controls
Every production batch undergoes rigorous quality control before leaving our facility.
Our laboratory team verifies compliance, stability, and product quality to ensure food safety and reliability through to market delivery.
Full Traceability
We ensure full traceability at every stage of the manufacturing process.
From raw material intake to finished product shipment, each batch is identified, tracked, and documented to support transparency, regulatory compliance, and effective recall management if required.
Confidentiality
Confidentiality is a core pillar of our partnerships.
All information related to your recipes, processes, volumes, and commercial agreements is handled with strict discretion. Our internal controls protect your data and intellectual property throughout the collaboration.
